About Induction Trunnion Assembly
Incorporated in year 2010, we have been engrossed in manufacturing and supplying a wide range of Trunnion Assembly. This assembly is manufactured using quality assured components under guidance of our deft professionals with cutting edge techniques. Offered assembly is a cylindrical protrusion used as mounting and pivoting point. Provided assembly finds its applications in vehicles, firearms and other applications. This assembly is used in cars for allowing front wheel hub to rotate with steering. In addition to this, offered Trunnion Assembly is tested on different parameters at our ends before dispatching into market to ensure flawless delivery of it. We are manufacturing and supplying Furnace Trunnion Assembly for most of the Induction Melting Duraline furnace of Inductotherm make for 100KG capacity to 10000KG capacity. Trunnion Assembly is more important part of Induction Furnace Assembly As the total load of Assembly box is driven with Hydraulic cylinder while tilting and the Induction Melting Furnace box is fitted with cylinder though Trunnion Assembly so it is manufacture from hard Steel materials for better strength.It is fitted with Stanchion bearing through Pivot pin and pivot bearing at one side and on other side joint with hydraulic cylinder with the help of Rod End pin and spherical bearing.
Exceptional Durability and High-Temperature PerformanceBuilt to excel in extreme environments, the Induction Trunnion Assembly operates reliably at temperatures up to 1200C. The hardened steel construction and anti-corrosive finish ensure a long service life, even under heavy loads. Its precision-balanced design further contributes to consistent rotation and stability during strenuous industrial operations.
Seamless Integration and Customization OptionsThis assembly offers versatile mounting methods, compatible with base or flange setups to suit various installation needs. With options for coupling to hydraulic or electric drive mechanisms and flexible sizing (12, 16, or 20 inches standard, or fully customized), it seamlessly integrates into new or existing furnace systems, matching specific project requirements.
Ease of Operation and MaintenanceFeaturing heavy-duty spherical roller bearings with easy-access grease fittings, the Induction Trunnion Assembly demands minimal upkeep. Periodic lubrication is all that's needed to maintain optimal, low-noise performance. Its user-centric design simplifies maintenance, reducing downtime and enhancing overall productivity in industrial workflows.
FAQ's of Induction Trunnion Assembly:
Q: How is the Induction Trunnion Assembly installed?
A: The assembly can be either base or flange mounted as per your project requirements. Installation is straightforward and can be adapted to match specific furnace or rotary application layouts based on provided drawings or measurements.
Q: What materials are used in constructing the assembly, and how does this benefit performance?
A: The trunnion assembly is made from mild steel or alloy steel castings, ensuring high strength and durability. The hardened trunnion pin provides extended wear life while the anti-corrosive painted or powder-coated finish offers superior resistance to harsh operating environments.
Q: What process is required for maintaining the bearings?
A: The heavy-duty spherical roller bearings require only periodic grease lubrication, facilitated by accessible fittings. This minimal maintenance routine helps maintain smooth, noiseless operation and prolongs the assembly's service life.
Q: Where can the Induction Trunnion Assembly be used?
A: It is ideal for use in industrial furnaces, foundries, metal melting operations, and heat treatment processes-especially where high-capacity, high-temperature, and reliable rotation are required.
Q: What sizes and customization options are available?
A: Standard sizes include 12, 16, and 20 inch assemblies, but custom dimensions and specifications can be provided based on client drawings and requirements, ensuring compatibility with diverse industrial applications.
Q: When is the assembly's high surface hardness beneficial?
A: The hardened trunnion pin is most advantageous in high-load, continuous operation scenarios, minimizing wear to ensure stable, long-term performance, ideal for demanding industrial cycles.
Q: What are the main benefits of using this trunnion assembly in rotary applications?
A: Benefits include robust load support up to 40 tons, reliable 360-degree smooth rotation, high thermal tolerance, low-noise operation, and extended operational lifespan with minimal maintenance-all of which boost efficiency and productivity in rotary industrial environments.