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Water Cooled Cables

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MOQ : 10 Pieces

Water Cooled Cables Specification

Rating
Copper conductor with high current carrying capacity

Feature
Highly flexible, anti-corrosive, water cooled for continuous duty

Condition
New

Type
Water Cooled Cable

Usage
Industrial Suitable for welding, induction furnace, and foundry applications

Power
Upto 11000 Amps depending on cable size

Voltage
Up to 1100 volts

Size
Flexible, available in multiple cross-sectional areas (25 mm to 3000 mm)

Dimensions
Customized as per order (length & cross-section)

Weight
Varies with size and length

Application
Steel Plants, Foundries, Arc Furnaces, Welding Equipment

Fuel Type
Electric

Capacity
Supports heavy-duty power transmission

Cooling System
Efficient inner water passage for maximum cooling

Protection
Resistant to oil, heat, and mechanical abrasion

Manufacturing Tolerance
+/- 1 mm on length and diameter

Operating Temperature
Up to 90C

Standards
Manufactured as per IS/IEC/International standards

Insulation
Specially compounded rubber or silicone insulation for heat resistance

Conductor Material
High conductivity electrolytic grade copper

Mounting
Supplied with connector lugs or as per client specifications

Packaging
Coiled and sealed for secure transit

Color
Generally black or customizable color coding

End Fittings
Brass, Copper, or customized as per requirements

Bend Radius
Highly flexible suitable for repetitive motion applications

Hose Material
High strength, abrasion resistant rubber/EPDM

Test Pressure
Tested hydraulically up to 10 bar

Water Cooled Cables Trade Information

Minimum Order Quantity
10 Pieces

Supply Ability
1000 Pieces Per Day

Delivery Time
1 Week

Packaging Details
Standard Packaging

Main Domestic Market
All India

About Water Cooled Cables

To serve clients in best possible manner, we have been engrossed in manufacturing and supplying top quality Water Cooled Cables. These cables are manufactured using high grade raw material under guidance of our skilled professionals. Offered cables are used in designing and assembling for reaching maximum power and reliability on electric arc furnaces. Provided cables are available in numerous sizes according to requirements of clients. These cables are highly appreciated among clients owing to its smooth surface, longer life, enhanced durability and rust resistant surface. In addition to this, offered Water Cooled Cables are checked on different parameters before dispatching into market to ensure their flawlessness.

Engineered for Maximum Efficiency

Water cooled cables are designed with an efficient inner water circulation system, ensuring reliable thermal management during continuous heavy-duty electrical operations. The use of high conductivity copper conductors enables efficient current transmission, while custom rubber or silicone insulation provides outstanding heat resistance required in intense industrial conditions.

Versatility Across Applications

These cables cater to a range of industrial uses, including steel plants, arc furnaces, foundries, and welding equipment. Their high flexibility makes them ideal for repetitive motion environments. With varied cross-sectional areas and lengths, the cables integrate smoothly into both standard and uniquely tailored setups, supporting voltage up to 1100V and current up to 11,000 Amps.

Customization and Reliability

End fittings from brass, copper, or other materials are available per customer specification, and cables are supplied pre-fitted with connector lugs if needed. Their protective hoses made from EPDM or similar materials offer resistance to oil, heat, and mechanical abrasion, ensuring longevity. Cables are tested hydraulically up to 10 bar and packaged securely for safe transit.

FAQ's of Water Cooled Cables:

Q: How do water cooled cables improve durability and performance in industrial settings?

A: Water cooled cables utilize continuous water circulation within the cable's core, efficiently dissipating heat generated from high-current operations. This maintains the conductor's temperature below its specified limit (up to 90C), extending cable life and ensuring stable performance during heavy-duty tasks like welding or powering arc furnaces.

Q: What materials are used in the construction of these cables?

A: The cables feature a high conductivity electrolytic grade copper conductor for maximum current flow. Specially compounded rubber or silicone insulation protects against high temperature, while the outer hose, made of robust rubber or EPDM, guards against abrasion, oil, and mechanical damage. End fittings are offered in brass, copper, or customized as per requirements.

Q: When should I use water cooled cables instead of traditional cables?

A: Water cooled cables are recommended for continuous or high-current industrial applications where considerable heat is generated-such as in foundries, arc furnaces, induction furnaces, or welding equipment. Their ability to handle up to 11,000 Amps and efficient cooling make them superior for sustained heavy-duty use.

Q: Where can these cables be installed?

A: These cables are suitable for installation in steel plants, foundries, arc furnaces, induction heating systems, and various welding operations. Their flexibility and customized dimensions allow integration in locations requiring cable motion or installation through confined spaces.

Q: What is the process for customizing these cables?

A: Customization begins with selecting the required cross-sectional area (from 25 mm2 to 3000 mm2), length, insulation type, and end fittings. Color coding and lug attachment options are available. Each cable is manufactured to the client's specifications to ensure seamless integration with existing power systems and machinery.

Q: How are the cables tested for safety and quality?

A: Each cable undergoes stringent hydraulic pressure tests up to 10 bar to check for performance and leakage integrity. Dimensional tolerances are tightly controlled (+/- 1 mm) and each cable is manufactured in compliance with IS/IEC/International standards to guarantee safety and reliability.

Q: What benefits do water cooled cables provide compared to air cooled types?

A: Water cooled cables deliver higher current capacity and more consistent performance due to their superior thermal management. This translates to reduced downtime, longer cable life, less energy loss, and safer operation in high-temperature, high-power environments.

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